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Service Categories

  • Consequence and Risk Modeling
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  • Functional and Electrical Safety
  • Incident Investigations
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CATree©

CATree is an easy-to-use software that provides a systematic, consistent, repeatable process to identify a wide range of potential causes.

Mission-Critical Data Centers

Protecting Uptime, Budget, and Compliance Across the Data Center Lifecycle

Explosion Protection Services

BakerRisk’s specialists and proprietary technology helps your facility reduce explosive and fire hazard risk, safeguard site personnel and equipment, and more. Explore the details here.

Risk Assessment for Transportation

Transporting hazardous materials can pose unique risk management challenges. See how BakerRisk uses the latest methodologies to manage your unique transportation risk needs.

Pressure Relief and Flare Analysis

Drawing upon our knowledge and industry experience, BakerRisk identifies potential deficiencies and recommends improvements for your pressure relief and flaring systems.

Finite Element Analysis Services

Discover how BakerRisk leverages finite element analysis (FEA) to analyze structural responses to hazards, measure blast propagation, and design safer buildings for site personnel.

Dust Hazard Analysis

BakerRisk’s Dust Hazard Analyses (DHA) are invaluable when maximizing worksite safety against combustible dust explosions and ensuring compliance with national safety codes. Discover more here.

Computational Fluid Dynamics

When a screening level analysis falls short, Computational Fluid Dynamic (CFD) tools shine. See how BakerRisk’s CFD solutions can generate high-fidelity, actionable results.

Quantitative Risk Assessment

See how our QRA studies go beyond simple risk quantification to provide results that drive practical and effective risk reduction solutions.

Facility Siting Studies

Facility siting studies are recommended or required by most regulatory bodies. Explore how our experts have contributed to shaping and establishing widely-accepted industry protocols.

Consequence Analysis

Determine the impact of a potential event, design facilities for safety, and maximize personnel safety with BakerRisk’s extensive consequence analysis testing programs and best-in-class research and development team.

MaxLoss©

BakerRisk’s proprietary MaxLoss software allows users to efficiently and accurately determine the potential maximum loss event for a facility based on a variety of user-defined potential loss scenarios. The tool provides an easy and consistent process to quantify property damage loss potentials as a function of potential credible events on site.

FireHAT©

FireHAT© is our proprietary Fire Hazard Analysis software, an innovative modeling tool used to support our Fire Hazard and Mitigation Analysis (FHMA) studies. The objective of a FHMA is to perform a comprehensive evaluation of potential, credible fire scenarios that the site would be expected to respond to and successfully control.

Business Interruption Risk

Discover how our detailed review of your BI risk provides you with the critical input needed when considering capital projects or other plant improvements.

Nelson-Farrar Cost Index

Explore the Nelson-Farrar Cost Index (NFCI), a service that provides industry-leading cost escalation data for various operating and construction cost factors.

Fire Hazard Analysis and Emergency Response Planning

BakerRisk’s professional team and decades of experience can help you develop and implement effective emergency response and fire hazard mitigation plans to limit incident impact, ensure business continuity, and more.

Insurance Risk Engineering

For over 30 years, BakerRisk’s experienced Risk Engineering professionals have defined the industry’s “gold” standard for performing property insurance risk assessment. Learn more.

F&GTool©

Our consultants perform fire and gas detection mapping to ensure that releases at your facility are detected early to prevent an incident from occurring. Using F>ool©, our consultant develops a detailed and defensible layout for fire, flammable gas, toxic gas, and acoustic detectors to detect potential releases within a process area at your facility.

HACTool©

HACTool is our proprietary hazardous area classification software developed to automate HAC studies, apply relevant methodologies utilizing an innovative layered approach to structured data, HACTool seamlessly links process streams to equipment, delivering numerous client advantages

SIS/SIL

Explore how BakerRisk’s SIS/SIL Selection/Determination approach consistently assists teams in pinpointing critical priorities for high-reliability safety systems.

Fire and Gas Detection Mapping

The precision of our fire and gas detector placement methodology removes uncertainty through quantitative modeling and three-dimensional space detector analysis. See how it works here.

Hazardous Area Classification

Discover BakerRisk’s advanced solutions for HAC studies, designed to deliver precise documentation for simplified facility requirement assessments.

Materials Engineering and Forensics

BakerRisk delivers a wide range of services in materials engineering, mechanical integrity assessments, and material failure analysis and prevention for equipment and structures.

Incident Investigation

BakerRisk has an esteemed reputation for integrity, earned from performing incident investigations objectively, scientifically, systematically and thoroughly for more than 30 years.

Risk Management for Hydrogen and Carriers Services

Leverage our 35+ years of R&D and testing experience to help characterize and understand the safety challenges of the production and infrastructure buildout of the rapidly growing hydrogen economy.

Biofuel Risk Management Services

Our world-class safety expertise is a natural fit to identify and manage the risks associated with the production and use of biologically derived energy solutions.

Risk Management Services for Battery and BESS

Benefit from our experience in testing and R&D, as well as conducting flammable and explosion hazard identification studies, to characterize and understand the unique challenges of batteries and Battery Energy Storage Systems (BESS).

Shock and Fragment Enclosure (SAFE)

SAFE™ enclosures are turnkey solutions for hazard containment. Leveraging a streamlined design-build operation, the BakerRisk team provides a single point of contact for design, construction, and installation of necessary enclosures and equipment.

Structural Solutions

FORTRESS blast-resistant buildings, secure testing enclosures, and other structural solutions from BakerRisk can protect personnel from potential worksite hazards. Explore our solutions here.

Hazard Containment Enclosure Design and Assessment

BakerRisk’s hazard mitigation strategies and industry experience enable us to develop and deliver new hazard containment enclosures or test buildings and assess existing structures for efficacy and safety. Learn more here.

Explosives Safety Siting

BakerRisk offers guidance on explosive safety processes, quantity-distance (QD) siting, structural analysis, and more. See how our experience can benefit you with our explosive safety siting services.

Protective Building Design

BakerRisk’s experience and industry expertise are ideal for helping you design and install resilient, blast-resistant buildings for site personnel safety. Discover the details here.

Shelter-in-Place (SIP) Design and Assessments

BakerRisk helps you design durable structures to withstand any potential worksite hazard. Learn how we design, manufacture, and deliver new buildings, as well as upgrade existing buildings, here.

PHA-Tool©

BakerRisk’s PHA-Tool© is a comprehensive software suite designed to help facilitators efficiently conduct a process hazard analysis using various methodologies, including HAZOP, LOPA, HAZID, and others.

QRATool©

QRATool combines initiating event frequencies, ignition probabilities, weather distribution probabilities, and occupancy data with consequence data (fires, explosions, and toxic vulnerabilities) to efficiently generate associated risk for your facility.

Process Safety Management Services

See how our two-step compliance auditing and risk-based process safety approach can help drive better process safety performance at your facility.

Process Hazard Analysis (PHA)/HAZOP/LOPA

Handling and processing hazardous materials can be dangerous. BakerRisk’s process hazard analysis (PHA) and related services can help you identify and mitigate the risks associated with your facility or industry.

Materials Engineering and Forensics Testing Lab

BakerRisk delivers a wide range of services in materials engineering, mechanical integrity assessments, and material failure analysis and prevention for equipment and structures.

BakerRisk Test Facilities

BakerRisk offers three test facilities for all your research and experimental needs. Learn more about facility equipment, laboratories, and more here.

Research and Development Programs

BakerRisk’s research and development programs offer opportunities for collaborative understanding and the development of industry-wide safety standards. Learn more here.

Testing and Performance Validation

BakerRisk’s full scale structural response testing services and fully equipped facilities allow you to determine the durability of any facility structure. Discover more here.

Not sure which service you need? Give us a call.

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News Updates

BakerRisk featured on cover of Process Safety Progress’ September 2020 Edition

Overview

author

BakerRisk Marketing

published on

September 2020

BakerRisk is proud to be featured on the cover of the September 2020 edition of the Process Safety Progress (PSP) journal! This issue features four BakerRisk articles providing perspective on best practice for consequence and risk-based facility siting studies as well as how they can be refined and leveraged into risk mitigation programs. To appreciate the context of current best practice, BakerRisk discusses the historical context and vision for the future of facility siting. These articles are written by some of the world’s leading facility siting specialists who are supported by BakerRisk’s 35+ years of Incident Investigation and Research & Development programs. These programs and services allow us to provide you with a proven understanding of hazards and mitigation strategies to keep you and your facilities safe. We hope you enjoy this issue of Process Safety Progress and find the articles interesting and informative.

Articles by BakerRisk featured in this issue are shown below along with the technical abstracts. To get to know our expert authors, visit the “Meet Our Experts” page.

Process safety management poster

Top Left Image:
BakerRisk Wilfred E. Baker Test Facility, Patented Large Shock Tube

The largest BakerRisk Shock Tube facilitates blast testing of components over loaded areas up to 16’ x 10’; this capability allows full scale systems to be efficiently tested with excellent repeatability. In addition to component testing, research using the BakerRisk Shock Tubes has provided a cost-effective blast load and target interaction research and development platform for use in industry safety studies, traumatic brain injury characterization, and other blast-related and shock phenomena research.


Bottom Left Image:
BakerRisk Box Canyon Test Facility, PEMB Response Testing for the Explosion Research Cooperative (ERC)

A standard construction PEMB was exposed to blast loads resulting in low and medium structural responses. The structure was then upgraded by BR to comprise heavier walls & “beefier” components before being exposed to an even higher blast load. The structural upgrades were sufficient to limit the building response to an acceptable level of damage.
Results showed that blast wave transmission into the PEMB can decrease the differential load across the structure which may increase occupant vulnerability due to direct personnel exposure and failure of non-structural items. However, not accounting for this phenomenon can result in predicting higher damage levels than reality.

Top Right Image:
BakerRisk Wilfred E Baker Test Facility, Low velocity C3H6 jet fire with rainout

The objective of this BakerRisk Internal Research Project was to measure thermal radiation from jet fires with low discharge velocities. The data collected from the C3H6 tests was part of a program comprised of tests using gasoline, diesel, and methane. Thermal radiation was measured at a variety of distances from jet and pool fires to refine BR’s proprietary thermal radiation code as implemented in the consequence modeling software SafeSite3G©.


Bottom Right Image:
BakerRisk Box Canyon Test Facility, Large Vapor Cloud Explosion for ERC

BakerRisk performed a series of tests for the ERC involving dispersion of a flammable cloud into a congested volume. For the first set of tests, the flammable cloud was limited to the congested volume of the test rig. The second set allowed the flammable cloud to extend to 10x the congested volume.
Results of the tests showed that during a deflagration explosion, the portion of the flammable cloud outside of congestion had a negligible impact on blast load (no contribution to peak pressure, modest contribution to impulse).

Historical overview of facility siting

Cheryl Grounds, Mike Moosemiller, and J. Kelly Thomas

Over the years, the term “facility siting” has had many meanings, has been conducted for varying, but related purposes, and has been performed with ever‐increasing degrees of sophistication following the advancement in computing capabilities. This paper describes the history of facility siting in terms of the industry events, resulting regulations and standards, improvements in modeling techniques, and expansion of computing power that have driven the changes.

Current state of the practice for facility siting studies

Thomas J. Mander, Anthony Sarrack, Peter Diakow, and Joshua Bruce‐Black

Facilities that handle hazardous materials above threshold quantities are required to assess the impacts due to postulated accidents involving releases of these materials, and to ensure that people are adequately protected from the associated fire, explosion, and toxic hazards. An analysis of these hazards can be based solely on consequences from maximum credible events or can incorporate the likelihood of the events to characterize results in terms of risk. The methods of performing these analyses may vary, but, regardless of the specific techniques used, fundamental principles of thoroughness and defensibility should be achieved. This study describes best practices and basic requirements for consequence‐based and risk‐based facility siting studies (FSSs), also commonly referred to as quantitative risk analyses, consistent with industry guidance. The fundamental objective of a consequence‐based or risk‐based FSS is to ensure that the consequences or risks posed by facility operations are minimized to the extent practical.

Leveraging facility siting to optimize mitigation decisions

Annette Ashiofu, Joshua Bruce‐Black, and John Dyer

Facility siting mitigation decisions should be made in a logical and defensible manner. This article provides a framework for making and justifying facility siting mitigation decisions beginning with presenting risk results in a clear manner prior to identifying practical risk mitigation strategies, highlighting potential source and location risk mitigation strategies, demonstrating how these strategies can be evaluated with examples, and ultimately to quantifying and optimizing the safety‐benefit of each mitigation strategy/combination of strategies. The outcome of this process provides a defensible basis for prioritization and practicality of risk mitigation strategies, or a combination of strategies that reduce facility risk to broadly acceptable levels or as low as reasonably practicable while minimizing expense.

A vision of facility siting possibilities

Karen R. Vilas, Peter G. Hereña, and Jatin N. Shah

Facility siting methods to optimize the layout of industrial facilities for risk reduction have been evolving for decades from subjective views, standards, and guidelines to quantitative numerical analysis. The authors of this paper have tossed out the past, moved beyond the present, and taken out their crystal balls to provide a discussion around the future of facility siting by focusing on technology driven enhancements associated with three main themes: mainstreaming of current advanced analysis techniques into the base case methodology, incorporating company and/or site specific data trending and analytics to operationalize the studies, and the potential transformational change to machine learning‐based predictive risk management. With technological advancements touching nearly every area of business, it is no surprise that it is also changing the landscape of consequence and risk‐based facility siting approaches. As with all markets, the customer will be a key driver for the advancements of technical safety studies to suit their adapting needs. However, as this article will show, personnel conducting facility siting studies are also using technological advancements to challenge the status quo by improving data fidelity, increasing the robustness and depth of analysis, and providing improved insights to aid decision making.

Contact us today for more information on these topics! Full access to these papers may be purchased on the vendor website, here.

Related Resources

BakerRisk Launches New Version of HACTool with New Features

BakerRisk is pleased to announce the launch of the new version of its proprietary Hazardous Area Classification (HAC) software, HACTool.

  • News Updates

BakerRisk Board of Directors Appoints Karen Vilas as Chief Executive Officer

BakerRisk, an employee-owned risk management consulting firm, is pleased to announce the appointment of Karen Vilas as Chief Executive Officer. Following a robust executive search process, Ms. Vilas assumed the role on April 21, 2026.

  • News Updates

BakerRisk Board of Directors Appoints Quentin A. Baker as Chief Executive Officer 

Baker Engineering and Risk Consultants (BakerRisk®), an employee-owned risk management consulting firm that specializes in process safety, structural and blast effects engineering, and research and development, has named Quentin Baker interim Chief Executive Officer, and a search for a new executive will commence in early 2026. Mr. Baker will continue to serve as Corporate Treasurer and Director of Incident Investigations. 

  • News Updates

TÜV RHEINLAND FUNCTIONAL SAFETY ENGINEER CERTIFICATE

The TÜV Rheinland Functional Safety Program is a unique opportunity to provide evidence of competency in functional safety from an internationally recognised organisation.

  • News Updates

BakerRisk Signs Memorandum of Understanding with ENPPI on June 17, 2025

BakerRisk is pleased to announce that a Memorandum of Understanding (MOU) with ENPPI was signed on June 17, 2025.

  • News Updates
2025 ENR Ranking

BakerRisk Ranks in 2025 ENR Top 500 Design Firms List

We are pleased to announce our inclusion in the Engineering News-Record (ENR) Top 500 Design Firms list.  The list ranks the 500 largest AEC (Architectural, Engineering, and Construction) companies in the U.S. based on design-specific revenue. It is the company’s first appearance on the list, ranking #391. 

  • News Updates
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