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author

Dan Benac
Mike Hester

published on

April 2017

An investigation of an incident that occurred at a Nitric Acid Plant was conducted. The incident involved a ruptured 18-inch (457mm) diameter Type 304L stainless steel pipe from the Converter to the Tail Gas Catalytic Reactor. The ruptured line had been in service for approximately 18 years. The rupture resulted in ejection of pipe fragments through the roof of the building and damage to equipment in the vicinity of the pipe. No injuries occurred. This article summarizes the findings of a very unusual condition of intergranular stress corrosion cracking (IGSCC) due to sensitization of a low carbon stainless steel. The lessons learned from this failure are important for those who regularly work with stainless steel components, to help manage and avoid cracking failures in such equipment.

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dan benac, PE, CFEI, ASM Fellow

mike hester