Conference Papers
An investigation of an incident that occurred at a Nitric Acid Plant was conducted. The incident involved a ruptured 18-inch (457mm) diameter Type 304L stainless steel pipe from the Converter to the Tail Gas Catalytic Reactor. The ruptured line had been in service for approximately 18 years. The rupture resulted in ejection of pipe fragments through the roof of the building and damage to equipment in the vicinity of the pipe. No injuries occurred. This article summarizes the findings of a very unusual condition of intergranular stress corrosion cracking (IGSCC) due to sensitization of a low carbon stainless steel. The lessons learned from this failure are important for those who regularly work with stainless steel components, to help manage and avoid cracking failures in such equipment.
Mr. Benac is a member of BakerRisk’s Materials Engineering Group. His work focuses on structural integrity and material issues, failure analysis of plant equipment, materials evaluations, and materials selection for designs. Mr. Benac has conducted hundreds of in-depth investigations and analyses of service failures and mishaps for a variety of structures for the nuclear, refining, petrochemical, and fossil-power industries. He currently supports the investigation of equipment such as pipelines, rotor shafts, valves, pumps, diesel-engine components, heat exchangers, reactor vessels, piping, compressor, and turbine blades and disks.
Mr. Benac has co-authored fifty peer-reviewed technical papers related to equipment reliability. Mr. Benac also serves as program manager for the global Ammonia & Fertilizer Joint Industry Program and subject matter expert on damage mechanisms and mitigation options for ammonia and fertilizer equipment.
As the biofuels industry continues to expand in support of global decarbonization mandates and objectives, facility owners and developers are being challenged to balance production efficiency, operational reliability, and personnel safety.
As high hazard facilities, biofuels sites should focus on developing a fire protections strategy informed by performance-based analysis so strategies implemented meet the unique challenges found at each facility.