Papers and Conference Presentations
An explosion occurred at the West Pharmaceutical Services plant in Kinston, NC, on January 29, 2003. The facility manufactured rubber parts for pharmaceutical delivery devices. The explosion occurred in the rubber compounding section of the plant, which suffered extensive damage. There were six fatalities and a number of injuries. The incident received national attention and was the subject of concurrent investigations by West Pharmaceutical Services, numerous federal and state government agencies, and dozens of third parties.
In-depth investigation by West Pharmaceutical revealed that the explosion involved polyethylene dust. Unlike most dust explosions, no residual dust accumulations were found. The investigation posed major technical challenges in light of the extensive damage to the facility and injuries to key witnesses. Investigation challenges were also presented by the large number of parties conducting investigations, combined with initial concerns about a possible airplane crash or terrorist incident. The paper will focus on the investigation challenges including investigation methodology, interpretation of data, management of the investigation site, and management of information and evidence requests.
Mr. Baker is a member of BakerRisk’s Blast Effects Group. His work focuses on explosion and combustion phenomena. He has conducted numerous R&D projects, hazard analyses, and engineering studies involving airblast effects from a wide variety of explosion sources, blast loads, fragmentation effects, debris throw, blast damage, and personnel injury.
Injury prediction and risk analysis have also been the subject of Mr. Baker’s research; he has contributed to the development of a building occupant vulnerability model. He has also investigated explosions and fires including chemical processing facilities, upstream oil and gas, midstream/pipeline, grain storage and handling, rail, and ship.
Mr. Polcyn is a member of BakerRisk’s Structures Group. Mr. Polcyn is highly experienced in the analysis and design of a wide variety of structures subject to blast or impulsive loads from accidental explosions and security threats, having worked for over 30 years specifically in this field. His work focuses on the project management of several large multi-disciplinary research programs on explosion consequences and blast response of buildings and structural components. He is also involved in several projects assessing the response of buildings to blast loads and the development of structural upgrades. In addition, Mr. Polcyn is regularly involved in the investigation of accidental industrial explosions.
As the biofuels industry continues to expand in support of global decarbonization mandates and objectives, facility owners and developers are being challenged to balance production efficiency, operational reliability, and personnel safety.
As high hazard facilities, biofuels sites should focus on developing a fire protections strategy informed by performance-based analysis so strategies implemented meet the unique challenges found at each facility.