Hazardous Area Classification Software

What is HACTool?

HACTool transforms hazardous area classification from a manual, drawing-based process into an intelligent, data-driven engineering workflow. Compliance with global standards is the minimum; elevate your work product by making site-wide HAC assessments living digital assets.

HACTool can help your site lower expenditures on classified equipment due to its detailed point source methodology as compared to broad unit-wide classification.

Demonstration of 3D Capabilities in HACTool

HACTool© Images

Tailor Made contours overlaid on DWG files

Tailor Made contours overlaid on DWG files

Example of cost savings from broad unit-wide classification (left) vs. BakerRisk detailed point source methodology utilizing HACTool (right)

Example HACTool Report

Benefits of the software:

  • Ability to develop HAC contours for major global standards for flammable as well as combustible dust (follows NEC, NFPA 497, IEC 60079-10-1, NFPA 499 and IEC 60079-10-2)
  • Explicitly calculated boundary distances rather than a single maximum distance
  • Display HAC contours in both 2D and 3D
  • Ability to draw the entire plant facility using simplified objects, this includes structures (e.g. piperack), buildings, vessels, walls/barriers, sumps)
  • Ability to see individual scenarios and how they contribute to the hazardous area classification as well as the composite contours based on a group of scenarios or all the scenarios modeled.
  • Create a sitewide repository of different equipment, the associated flammable/combustible materials and its process conditions. This allows easy traceability and makes Management of Change (MOC) updates efficient without needing to completely redraw the full drawing.
  • Develop custom contours using standard shapes, this allows the use of other dispersion modeling softwares to calculate distances for specific cases and be able to draw it in the HACTool software and generate appropriate HAC drawing
  • Use the in-built DIPPR database for various materials and calculate chemical properties for different mixtures to select proper HAC Group and T-code rating
  • Analyze buildings for flammable/combustible dust sources located both inside structures/buildings and outside. HACTool allows to store a lot of relevant building information (e.g. stack height, ventilation, gas detectors, purging) which makes compliance easier, also allows audits to be  performed more quickly and effectively.
  • Perform gap analyses of various ignition sources (electrical, instrumentation and others) against developed area classification contours. This also allows to develop a detail repository of all electrical/instrumentation equipment with its name plate data as well as any other relevant information Easy-to-generate drawings with all contours and applicable information for your area classification. The drawing gets published with the applicable sources, its process conditions and properties as well as the associated group and T-code. Relevant elevation drawings are also included. There is plenty of space to add notes to be added with the drawing.
  • Report can be in AutoCAD format if a CAD drawing is input in the software, otherwise, an html drawing is published that can be converted into pdf. The html file allows easy use on phones/tablets without the need for any additional software or licenses. This can allow technicians in the field to easily view the contours and make decisions on the selection of equipment easily.

Frequently Asked Questions

What licensing options are available?

Individual and shared corporate licenses are available. Individual and corporate subscription periods of 1, 6, and 12-months are available. For 6 and 12-month standalone or floating licenses a quote can be requested based on the number of seats required and the location of the personnel requesting.

Is a trial version or live demonstration available?

7 days full functionality free trial is available. The recording of the software demo is coming soon. Live demonstration may be requested depending on the number of attendees.

What Standards are currently supported by the HACTool?

IEC 60079-10-1, IEC 60079-10-2, NFPA 497 and NFPA 499.

Does the software support both flammable gas/vapor and combustible dust Hazardous Area Classification?

Yes, IEC 60079-10-2 does not specify distances, hence ability to draw custom contours is provided in the software.

What is the training and technical support provided with the software?

A software training video will be provided. 2 hours of technical support is included with each license; any software updates will be provided to the users as long as the license is active.

What language is the software interface, user documentation, training, and technical support available in?

Currently, the software documentation and UI is available in English only. However, BakerRisk can provide training in Spanish, Portuguese, and French for an additional fee.

Does the software automatically generate calculation reports and editable technical reports (Word, PDF, or similar formats)?

Drawings are developed in HTML format. A separate word or pdf report is not generated from the software.

Does the license permit the software to be used for commercial engineering and consulting services provided to third-party clients?

Yes.

Can the software import AutoCAD (DWG/DXF) drawings, PDF layouts, or other engineering documents? Does it generate hazardous area drawings directly on the imported plans?

Yes, AutoCAD drawing and any jpg images can be imported, and software will generate HAC contours on the plot plan image.

Can the software export hazardous area drawings to AutoCAD (DWG/DXF) or other commonly used engineering formats?

The software can generate AutoCAD file if the drawing file is provided as an input to the software. If the drawing file is not provided, software will only generate html drawing.

Can users customize or expand the substance database with their own flammable gas, vapor, or combustible dust properties?

User can adjust properties but not add outside of the DIPPR database.

Where can I find the brochure, or other product information?

Learn more about HACTool.

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Our Specialists

Meet our HACTool experts.

Murtaza Gandhi, PE, CFSE

Stuart Powell

Stuart Powell

David Wechsler

David Wechsler